Centrifugal Precision Meets Commercial Speed
ArQ Lab engineered the Spiral to solve the fundamental challenge of pre-roll production: achieving laboratory-level accuracy at commercial scale. Traditional filling methods sacrifice either speed or consistency—the Spiral delivers both through physics-based precision.
Zero-Compromise Automation for Commercial Operations
The Spiral transforms pre-roll production from a labor-intensive bottleneck into a predictable, scalable process. Centrifugal force technology distributes material with precision that manual methods cannot achieve, while the stainless steel chamber and industrial components handle continuous operation without performance degradation.
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Centrifugal Force Distribution: The
Spiral's rotating chamber uses physics to achieve uniform fills that manual vibration tables cannot replicate, maintaining 0.1g accuracy across 7,800+ units per shift.
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Modular Fill Control: Adjust weight targets without mechanical modifications—switch between product SKUs in seconds, maximizing production flexibility and reducing changeover downtime between strains or infused batches.
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Dual-Material Capability: Process both standard flower and infused material without configuration changes, eliminating production delays when switching between product lines and maintaining consistent output regardless of material density.
Scaling from Craft to Commercial
The Spiral bridges the gap between artisanal quality and commercial volume—a critical advantage as operations scale. Whether transitioning from hand-filling or expanding existing capacity, understanding your production requirements determines deployment strategy.
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Startup Operations: For operations producing 500-2,000 pre-rolls daily, the Spiral replaces 3-4 manual fillers while delivering superior consistency—reducing labor costs by 60% while improving product uniformity and meeting compliance requirements.
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Established Production: Commercial facilities producing 5,000+ units daily benefit from the Spiral's continuous-operation design—laboratory-grade components handle extended runs without performance loss, while the LCD interface enables rapid operator training to maintain production during shift changes.
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Complete Your Line: Pre-roll machines require properly prepared material. Browse our
commercial shredders from
STM Canna and
Futurola to achieve the consistent grind size required for optimal fills. Stock your operation with bulk
pre-rolled cones to keep your Spiral running without supply interruptions.
Maximizing Production Efficiency with the Spiral
The Spiral's design philosophy prioritizes operational efficiency—every feature reduces friction in your production workflow while maintaining the precision required for regulated markets.
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Rapid Operator Training: The intuitive LCD interface enables new operators to reach full production speed within hours, not days—reducing training costs and maintaining consistent output during staff transitions or seasonal scaling.
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Zero-Hassle Maintenance: The stainless steel chamber resists corrosion and cleans quickly between batches, while modular components provide easy access for routine maintenance—minimizing downtime and extending operational lifespan.
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Custom Cone Integration: Arqlab manufactures cone pods specific to your dimensions, ensuring compatibility with your existing packaging without compromising fill accuracy or requiring inventory changes to accommodate new equipment.
Investing in pre-roll automation requires understanding the complete production ecosystem. For operators exploring high-volume systems, compare the Spiral's centrifugal approach to vibration-based methods from
STM Canna and
Futurola to determine which technology aligns with your material types and throughput requirements.
Frequently Asked Questions
What makes ArQ Lab's approach to pre-roll production different from vibration-based systems?
ArQ Lab uses centrifugal force rather than vibration to distribute material within cones, achieving physics-based precision that maintains 0.1g accuracy across all material types. This method handles both standard flower and infused products without configuration changes, eliminating the density variations and inconsistencies common in vibration-based systems during extended production runs.
How quickly can operators learn to run the
ArQ Lab Spiral at full production speed?
The Spiral's LCD interface guides operators through each production step, enabling most users to reach full 1,200 pre-rolls per hour capacity within a few hours of hands-on training. This rapid learning curve reduces labor costs associated with extensive training programs and maintains consistent output during staff transitions or seasonal scaling periods.
Can the Spiral handle custom cone sizes for my specific brand packaging?
ArQ Lab manufactures customized cone pods engineered specifically for your cone dimensions, ensuring seamless integration with your existing packaging specifications without compromising fill accuracy or production speed. This eliminates the need to change your inventory or brand presentation to accommodate automation equipment.
What maintenance requirements does the Spiral have for continuous commercial operation?
The Spiral's laboratory-grade components and stainless steel interior chamber require minimal maintenance compared to systems with multiple moving parts. The smooth chamber surfaces prevent material buildup and clean quickly between batches, while the modular design provides immediate access to components during routine service—minimizing downtime and extending operational lifespan.
Does the Spiral require different settings for infused versus non-infused material?
The Spiral processes both infused and non-infused material without configuration changes between batches. The centrifugal force distribution method handles varying material densities and textures while maintaining the same 0.1g fill accuracy, eliminating production delays when switching between product lines and ensuring consistent output regardless of infusion levels.
How does the modular fill volume control work for different product weights?
The Spiral's modular fill control allows you to adjust dispensed material amounts without mechanical modifications or tool changes. This feature enables rapid changeovers between different product weights and cone sizes—maximizing production flexibility and reducing downtime between SKUs or when switching from standard to infused product lines.
What production volume makes the
ArQ Lab Spiral a worthwhile investment?
Operations producing 500+ pre-rolls daily see immediate labor cost reduction and consistency improvements with the Spiral, as it replaces multiple manual fillers while delivering superior uniformity. Commercial facilities producing 5,000+ units daily benefit from the continuous-operation capability and laboratory-grade components that maintain precision during extended production runs required in high-volume regulated markets.
How does Arqlab's US-designed system compare to imported pre-roll equipment?
US-designed systems like the Spiral provide accessible technical support, reliable replacement parts availability, and engineering aligned with North American regulatory requirements. The laboratory-grade component selection and industrial build quality ensure consistent performance under continuous operation—critical factors for commercial operations where equipment downtime directly impacts revenue and compliance timelines.
