Precision Engineering Meets Production Flexibility
King Kone revolutionizes pre-roll manufacturing through modular design. Every component—from metering trays to packing fingers—was engineered to deliver consistent weight, density, and burn quality across thousands of cones per shift. This is production equipment built for operators who refuse to compromise on either throughput or craftsmanship.
Modular Flexibility That Scales With Your Business
King Kone's ecosystem eliminates the "buy twice" trap. The same base machine adapts to new cone sizes, weights, and product formats as your business evolves. Switch from 0.35g dogwalkers to 0.7g king cones in minutes—not weeks.
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Interchangeable Tray System: The
King Kone V2 accepts multiple tray configurations—including 115-tube and 169-tube formats—so you can pivot between product SKUs without purchasing new equipment. Install a
70mm Dogwalker Tray for budget-friendly minis or a
98mm Slim Reefer Tray for premium offerings.
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Precision Metering Trays: Control product weight down to 0.05g increments with dedicated
0.35g,
0.5g, and
0.7g metering trays. This granular control ensures compliance with state packaging regulations while minimizing product loss.
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Automated Consistency: Packing fingers deliver uniform density from the first cone to the last, eliminating "loose" or "canoed" burns that plague hand-filled operations. Every cone receives identical compression, ensuring predictable draw resistance and burn time across your entire batch.
Choosing Your Production Capacity
King Kone systems scale from boutique craft producers to licensed commercial facilities. Match your equipment to your daily output targets and growth projections to avoid undercapacity headaches or overcapitalization waste.
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Entry-Level Production (100-500 Cones/Day): Start with the
King Kone V2 manual system and expand with additional trays as demand grows. Perfect for dispensaries, craft brands, and licensed micro-cultivators launching their first pre-roll SKU.
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Mid-Volume Operations (500-2,000 Cones/Day): Add a
115-tube conversion kit to your V2 base for dual-tray workflows. Run dogwalkers on one tray while packing king cones on another—cutting changeover downtime by 60%.
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Essential Accessories: Pre-roll production demands more than a filling machine. Pair your King Kone system with the
King Shred Grinder to achieve the ideal particle size for pack consistency, then stock
bulk pre-rolled cones from brands like Futurola and Custom Cones to keep your line running without supply chain interruptions.
Building a Complete Pre-Roll Production Line
King Kone equipment excels when integrated into a full harvest-to-package workflow. Maximize efficiency, minimize labor costs, and maintain quality control from grind to seal.
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Prepare Material Correctly: Pre-roll quality begins with grind consistency. The
King Shred Grinder produces the fluffy, uniform texture that fills evenly and burns cleanly—eliminating clumps, stems, and "hot spots" caused by inconsistent particle size.
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Standardize Your Cone Supply: King Kone trays work best with consistent cone geometry. Stock
high-quality pre-rolled cones from reputable manufacturers to avoid jams, tearing, and wasted product. Bulk purchasing also reduces per-unit costs by 30-40%.
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Scale Smartly: If you're producing 2,000+ cones daily and considering automation, compare King Kone's modular approach against fully automated systems like the
STM Canna RocketBox or
Futurola Knockbox. Each solution offers distinct advantages in speed, labor requirements, and capital investment.
Frequently Asked Questions
How many cones can a King Kone machine fill per hour?
The King Kone V2 fills up to 169 cones per cycle, with an average cycle time of 3-5 minutes depending on cone size and operator experience. Skilled teams routinely achieve 2,000-3,000 cones per 8-hour shift when using dual-tray configurations with metering trays and proper material prep. Output increases further when paired with a commercial grinder like the King Shred.
What cone sizes work with King Kone filling machines?
King Kone trays accommodate virtually all standard cone formats, including 60mm minis, 70mm dogwalkers, 84mm 1¼-inch cones, 98mm slims and reefers, and 109mm king-size cones. The system uses interchangeable trays and insert sets, allowing you to switch formats in under 10 minutes without tools. This flexibility lets you run multiple SKUs on the same equipment.
How do metering trays improve consistency in pre-roll production?
King Kone metering trays standardize the exact amount of ground flower deposited into each cone before packing. Available in 0.35g, 0.5g, and 0.7g capacities, these trays eliminate guesswork and reduce product waste. Metering trays ensure compliance with state weight regulations, minimize overfill costs, and deliver the consistent pack density that prevents canoeing and uneven burns.
Can I upgrade my King Kone system as my business grows?
Absolutely. King Kone's modular design was built for scalability. Start with the base V2 machine and a single tray configuration, then add conversion kits, additional trays, insert sets, and metering trays as production demands increase. This approach eliminates the need to replace entire systems when transitioning from 500 cones per day to 2,000-plus, saving thousands in equipment costs.
What's the difference between King Kone and automated systems like Futurola or STM Canna?
King Kone systems are semi-automated manual fillers that prioritize modularity and lower upfront investment, making them ideal for operations producing 100-3,000 cones daily. Fully automated systems like the Futurola Knockbox or STM Canna RocketBox handle higher volumes (3,000-10,000+ cones per day) but require significantly larger capital outlay. King Kone offers the flexibility to scale at your own pace without overcommitting to automation before demand justifies it.
Do I need a commercial grinder to use King Kone filling machines?
While not mandatory, a commercial grinder dramatically improves fill quality and production speed. The King Shred Grinder produces the consistent, fluffy texture that packs evenly into cones and prevents clumping or density issues. Hand-ground or inconsistently processed material leads to jams, uneven packs, and wasted product. For commercial-scale operations, a dedicated grinder is essential.
What maintenance do King Kone machines require?
King Kone systems require minimal maintenance. Clean trays, packing fingers, and inserts with isopropyl alcohol after each production run to prevent resin buildup. Inspect clearing tools and metering trays for wear every 500-1,000 cycles, replacing components as needed. Store trays flat to prevent warping. Proper care extends equipment lifespan beyond 100,000 cones without performance degradation.
Where can I buy replacement parts and accessories for King Kone machines?
TrimLeaf stocks the complete King Kone accessory catalog, including clearing tools, packing fingers, conversion kits, metering trays, and insert sets. All genuine King Kone parts ship free and include expert support. Keeping spare trays and clearing tools on hand minimizes production downtime and ensures you never miss a production cycle due to damaged or worn components.
